Black Electrophoretic Painting Process: Key Steps to Achieving High-Quality Coatings

Publication time:2025/05/22 Reading volume:14 Source: Shenzhen Zhibang Technology Co., Ltd
  In modern industrial manufacturing, electrophoretic painting technology has become an important method of metal surface treatment due to its efficiency, uniformity, and environmental friendlines...

  In modern industrial manufacturing, electrophoretic painting technology has become an important method of metal surface treatment due to its efficiency, uniformity, and environmental friendliness. Black electrophoretic paint, as one of the commonly used colors in electrophoretic painting, is widely used in fields such as automobiles, home appliances, hardware, and medical devices due to its excellent corrosion resistance, decorative properties, and good compatibility with other coatings. But what exactly is the process of black electrophoretic painting? This article will take you through the process of black electrophoretic painting, revealing the key steps to achieving high-quality coatings.

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  Surface treatment before electrophoretic painting is a critical step to ensure the quality of the coating. Its purpose is to remove impurities such as oil, rust, and oxide scale from the surface of the workpiece, thereby improving the adhesion and corrosion resistance of the coating. The pretreatment of black electrophoretic paint usually includes degreasing, water washing, pickling, water washing, neutralization, and other steps. Degreasing uses an alkaline degreasing agent to remove oil from the surface of the workpiece. Common methods include spray degreasing and immersion degreasing. Then, rinse the workpiece with clean water to remove residual degreaser and impurities. Pickling uses an acidic solution to remove rust and oxide scale from the surface of the workpiece. Depending on the material of the workpiece, different pickling processes can be selected, such as hydrochloric acid pickling and sulfuric acid pickling. Rinse the workpiece again with clean water to remove the residual acid. Finally, use an alkaline solution to neutralize the residual acid on the surface of the workpiece to prevent the workpiece from rusting again. … During the painting process, it is necessary to control parameters such as voltage, time, solid content of the electrophoretic paint, and pH value to ensure the thickness and quality of the paint film. The film thickness of black electrophoretic paint is usually controlled between 20-30 microns. After electrophoretic painting, the workpiece needs to be rinsed with ultrafiltration water to remove excess electrophoretic paint attached to the surface, preventing defects in the coating.

  After electrophoretic painting, the workpiece needs to undergo post-treatment to cure the paint film and improve the performance of the coating. The post-treatment of black electrophoretic paint usually includes drying, cooling, and inspection steps. Place the electrophoretically painted workpiece in a drying channel or oven for drying. The drying temperature and time are determined based on the type of electrophoretic paint and film thickness. The drying temperature of black electrophoretic paint is usually between 160-180 degrees, and the drying time is about 30 minutes. The dried workpiece needs to be cooled to prevent deformation of the workpiece or defects in the coating. Finally, inspect the appearance, film thickness, adhesion, and corrosion resistance of the coated workpiece to ensure that the product quality meets the requirements.

  The black electrophoretic painting process seems simple, but in fact, every step is crucial. From the cleanliness of the pretreatment to the parameter control of the electrophoretic painting, to the curing effect of the post-treatment, every link affects the final quality of the coating. Only by strictly controlling every step and striving for perfection can we create high-quality, high-performance black electrophoretic coatings to meet the requirements of different industries for product surface treatment. With the continuous advancement of technology, electrophoretic painting technology is also constantly evolving. It is believed that the black electrophoretic painting process will become more mature and perfect in the future, providing more high-quality surface treatment solutions for industrial manufacturing.


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